Water Explosions

As water gets to boiling point, it turns to steam. At atmospheric pressure, the volume of steam is about 1600 times that of water, and so this increased volume needs to escape - or the pressure builds up and the higher pressure either allows the steam to squeeze out through tighter holes, or the piece explodes.
If the piece has already been bisque fired, then the clay is porous, and the steam can escape (assuming that the glaze application is porous, which will be the case unless something like a very high proportion of CMC gum or similar has been added).
The problem is in the bisque firing, as unfired clay is not porous because all of the gaps between the clay particles are sealed with water, and the clay has not yet contracted enough in the firing to become porous. Thus the steam has nowhere to go, and with time the pressure builds up until it becomes too great, and the pot explodes.

Solution

When bisque firing, ensure that pieces are bone dry before firing, or do a candling firing first. A good way to see if they are bone dry is to put a piece against your cheek, and it will feel cool due to moisture evaporating off the surface. You can also monitor the weight of a piece and see if it is still going down (assuming it is in a warm, dry location and so is drying).

During the firing, if you open the top bung hole and hold a (cool) piece of mirror, glass or glazed ceramics over the hole, if there is significant moisture in the kiln it will condense out - but this won't tell you if the one thick walled piece has dried out and the low moisture is because all of the other thin walled pieces are dry.

<HR>

Licence


Creative Commons Licence
Tim Thornton Ceramics Technical by Tim Thornton is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
Permissions beyond the scope of this license may be available at https://tim-thornton.com/tikiwiki/tiki-index.php?page=Licence.
If you re-use any material from this web site, you must include an attribution statement as described in the licence, and state if the work has been altered.

You may release work that modifies or builds upon this work only under the same licence (or a compatable one, as defined in the licence).

This licence does not permit you to use this work for commercial purposes, i.e. for commercial advantage or monetary gain. If you wish to use the work in this way, please contact us to discuss it. You will need our prior permission and approval to do this.

Whilst we aim to ensure that all material is accurate at the time of publication, we do not accept responsibility for decisions based on information we make available. No content of this site may be taken to be legal or medical advice.

Please bear in mind that materials on the website are the most up to date versions, but items you have downloaded in the past may not be. The materials are updated from time to time. We recommend that you use the latest versions by referring to those published on our website.

Exclusions


Images – Images are not available for re use under the OGL because in most cases copyright is held by a third party. The Council does not grant anyone any rights to re use images.

Use of logos – The use of Tim Thornton’s logos on any document or in association with any information, signifies that the document or information has been prepared or approved by him. The logos are to be used only when reproducing materials unaltered from the web site, to show their original source. If you wish to use the logo in any other way, please contact us first to obtain permission.

Third party intellectual property/copyright – We do not have the legal authority to grant permission to re use documents where legal rights are owned by third parties.

Applications for re-use


If you wish to make a specific application to re use information which does not conform with the CC BY-NC-SA 4.0 licence terms, please contact us to ask permission and for details of what, if any, additional conditions and/or charges may apply. Your application should be in writing, specifying your name and address and, identifying the information source you want to re-use and the purpose for re-use.

Disclaimer


Whilst every care has been taken in the compilation of this website, and every attempt made to present up-to-date and accurate information, we cannot guarantee that inaccuracies will not occur. We will not be held responsible for any loss, damage or inconvenience caused as a result of any inaccuracy or error within these pages.

Links from our site may lead to pages maintained by other organisations. These are provided purely for your convenience, and do not imply that we endorse or support those organisations, the information on their pages, or their products or services in any way. Additionally, no responsibility is assumed by us for the contents of its pages.