Below 12V: USB, Powerpack and Battery Lighting
Making portable lamps has become a much more viable proposition, with modern battery technology storing a lot more power for a given size and weight, and LED lamps being a lot more energy efficient than filament bulbs.
The two things we need to look at initially are the supply power, and the bulb specifications. Then we can specify the wiring requirements, and anything else that may be needed in between the two, such as for voltage regulation.
Supply Power
USB
The USB specification (1 to 3) states that the voltage can be anywhere between 4.75 and 5.50V DC, and that the voltage drop must be less than 0.17V. So the effective voltage may be between 4.58 and 5.50V.
The wires in a USB cable have standard colours, and for power red is +ve and black is ground.
USB versions 1 and 2 provide a maximum current of 100mA (0.5W), or 150mA (0.75W) for USB 3. This is called the low power mode; high power modes with significantly higher power outputs are available, but these require signaling from the lamp to the USB power supply to switch them on, so electronics is required to enquire of the charger what protocols it supports, and/or tell it which protocols you support. Also, the cable used must be capable of transmitting the power without going into meltdown, so the charger must be able to identify the cable's capabilities. After this data exchange, they can negotiate which protocol to use.
For our purposes, we need to differentiate between charging of a battery / power pack, where the voltage and current don't need to be constant (and often intentionally are not, e.g. when a charged battery switches to trickle charge), and powering a lamp directly, which needs a constant voltage and a minimum current. Also, we need to be able to ignore some mobile phone charging protocols which are tightly tied in to the processor used in the phone, as this manages the charging.
USB Charging Standards
Unless stated otherwise, the voltage is fixed (within tolerances) and the current is the maximum available.
Type may be: General for direct powering of devices and/or charging of batteries; Charging for battery charging; or Phone where the protocol is tied in with the phone's processor, so cannot be used on other devices.
Apart from USB, I have generally just given data on the latest version of the protocol
| Name | V | A | W | Type | Notes | ||
| USB 1.0 | General | ||||||
| USB 2.0 | 5 | 0.5 | 2.5 | General | |||
| USB 3.0 | 5 | 1.5 | 7.5 | General | |||
| USB 3.1/3.2 | 5 | 0.9 | 4.5 | General | Also may offer PD | ||
| USB Battery Charging (BC) 1.2 | 5 | 1.5 | 7.5 | General | |||
| USB-C Current mode | 5 | 3 | 15 | General | This is USB-C without PD. Requires a USB-C cable | ||
| USB-C Power Delivery (PD) 2.0/3.0 | 2 max | 5 | 100 | General | Requires a USB-C 2.1 cable for max power, standard USB-C cables support 20V, 3A, 60W. Devices negotiate voltage and current. Used by Apple and Google. | ||
| USB-C Power Delivery (PD) 3.0 PPS | 20 | 5 | 100 | General | Requires a USB-C 2.1 cable for max power, standard USB-C cables support 20V, 3A, 60W. Devices negotiate voltage and current. Used by Apple and Google. | ||
| USB-C Power Delivery (PD) 3.1 | 5 - 48 | 0.5 - 5 | 240 | General | Requires a USB-C 2.1 cable for max power, standard USB-C cables support 20V, 3A, 60W. Devices negotiate voltage and current. Used by Apple, Google, Samsung. | ||
| Apple Fast Charging | 21 max? | 5? | Max 20? | ? | Uses USB-C PD but needs an Apple cable, and an Apple or compatible charger | ||
| GaN | ? | ? | ? | General | |||
| Huawei SuperCharge 2.0 | 5 | 5 | 25 | Phone | Based on Qualcomm QC | ||
| Motorola Turbo Power | ? | ? | 68? | ? | Uses Qualcomm QC, or version 30 and later can also use USB-C PD | ||
| MediaTek Pump Express 4.0 | 6 | 5 | 30 | Phone | MediaTek protocol, compatible with Qualcomm QC | ||
| OnePlus Warp Charge 60T | 10 | 6.5 | 65 | ? | Based on Oppo Super VOOC. Proprietary phone and cable | ||
| OnePlus Dash Charge | 5 | 4 | 20 | Based on Oppo VOOC | |||
| Oppo Super VOOC 2 | 10 | 6.5 | 65 | ? | Oppo protocol, proprietary charger and cable | ||
| Oppo VOOC | 5 | 5 | 25 | ? | Oppo protocol | ||
| Qualcomm Quick Charge (QC) 5 | > 20 | > 5 | > 100 | Phone | Tied in to Qualcomm chipsets. 100W requires USB-C cable, lower power can use other cable types | ||
| Samsung Super Fast Charging | 10 | 4.5 | 45 | ? | Samsung protocol | ||
| Samsung Adaptive Fast Charging | 9 | 2 | 18 | Phone | Based on, and compatible with, Qualcomm QC 2.0 | ||
The confusing world of USB-C charging, explained
Electronics Level USB-C Information
Evaluation Boards for USB Type-C USB Power Delivery
How standalone power delivery controllers simplify USB-C PD design
Simplify Your USB-C PD Design Using a Standalone PD Controller
USB Type-C Power Delivery (PD) Controller Interface / Communications Development Kits
Designing with USB-C - Lessons Learned, Dubious Creations blog
Sparkfun USB-C Power Delivery Board
DollaTek USB-C Voltage selector
Merourrii USB-C voltage selector board
USB-C Cables for Charging
How we Test USB-C Cables at PC World
Best USB-C cables 2024: Get quality charging and data transfers
USB-C to fixed DC Voltage Cables
These are generally for USB-C PD power supplies. The cable is set to a fixed DC output voltage, and includes the necessary electronics to get the power supply to output this voltage.
I'm not sure what happens if you use it with a power supply that cannot supply the desired voltage.
- USB Type C to DC Cable PD 65W Power Supply Cord 12V 20V Converter Charging Wire (from eBay)
- 12V 5A USB-C 3.1 PD to 5.5mm Barrel Jack Cable - 1.2m with E-Mark (from The PiHut)
Mission Engineering 529 M USB-PD Converter - not a cable but a converter
Powerpack
A powerpack is just a marketing term for a rechargeable battery which may be charged from a fixed DC voltage, mains power or USB. There may be 1 or multiple outputs, again in a variety of formats and levels.
There are many out there! These are a fairly random selection of ones that look useful.
Batteries
There are a number of battery sizes and technologies available, the most common of which are given below.
Note that the voltage given is the maximum, when the battery is fully charged and not under any load. As the load increases, and the charge in the battery reduces, the voltage will reduce, e.g. a 1.5V battery may drop down to 1.0V.
| Size | IEC name | ANSI name | Technology | Nominal voltage | Typical capacity (Wh) | Rechargeable | |
| AAA | R03 | 24D | Zinc-carbon | 1.5 | 0.81 | No | |
| AAA | LR03 | 24A | Alkaline | 1.5 | 1.3 - 1.8 | Some | |
| AAA | FR03 | 24LF | Li-FeS2 | 1.5 | 1.8 | No | |
| AAA | KR03 | 24K | NiCd | 1.25 | 0.38 - 0.63 | Yes | |
| AAA | HR03 | 24H | NiMH | 1.25 | 0.75 - 1.6 | Yes | |
| AA | R6 | 15D | Zinc-carbon | 1.5 | 2.55 | No | |
| AA | LR6 | 15A | Alkaline | 1.5 | 3.90 | Some | |
| AA | FR6 | 15LF | Li-FeS2 | 1.5 | 5.1 | No | |
| AA | KR6 | 15K | NiCd | 1.2 | 1.2 | Yes | |
| AA | HR6 | 15H | NiMH | 1.2 | 3.42 | Yes | |
| AA | ZR6 | ? | NiZn | 1.60 - 1.65 | 2.97 | Yes | |
| PP3 | 6F22 | 1604D | Zinc-carbon | 9 | 3.6 | No | |
| PP3 | 6LR61 | 1604A | Alkaline | 9 | 4.95 | No | |
| PP3 | 6LP3146 | 1604A | Alkaline | 9 | 4.95 | No | |
| PP3 | Varies | 1604LC | Lithium | 9 | 10.8 | No | |
| PP3 | 6KR61 | 11604 | Ni-Cd | 7.2 / 8.4 | 0.864 / 1.008 | Yes | |
| PP3 | 6HR61 | 7.2H5 | Ni-MH | 7.2 / 8.4 / 9.6 | 1.26-2.16 / 1.47-2.52 / 1.68-2.88 | Yes | |
| PP3 | Varies | - | Lithium polymer | 7.4 | 3.848 | Yes | |
| PP3 | Varies | - | Lithium ion | 7.4 | 4.588 | Yes | |
| PP3 | - | - | Lithium iron phosphate | 9.6 | 1.92 - 3.072 | Yes | |
Bulbs
USB Component Suppliers
| Supplier | Wall Chargers | Cables | Power packs | Other | |||
| Eaton / Tripplite | y | y | |||||
Licence
Tim Thornton Ceramics Technical by Tim Thornton is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
Permissions beyond the scope of this license may be available at https://tim-thornton.com/tikiwiki/tiki-index.php?page=Licence.
If you re-use any material from this web site, you must include an attribution statement as described in the licence, and state if the work has been altered.
You may release work that modifies or builds upon this work only under the same licence (or a compatable one, as defined in the licence).
This licence does not permit you to use this work for commercial purposes, i.e. for commercial advantage or monetary gain. If you wish to use the work in this way, please contact us to discuss it. You will need our prior permission and approval to do this.
Whilst we aim to ensure that all material is accurate at the time of publication, we do not accept responsibility for decisions based on information we make available. No content of this site may be taken to be legal or medical advice.
Please bear in mind that materials on the website are the most up to date versions, but items you have downloaded in the past may not be. The materials are updated from time to time. We recommend that you use the latest versions by referring to those published on our website.
Exclusions
Images – Images are not available for re use under the OGL because in most cases copyright is held by a third party. The Council does not grant anyone any rights to re use images.
Use of logos – The use of Tim Thornton’s logos on any document or in association with any information, signifies that the document or information has been prepared or approved by him. The logos are to be used only when reproducing materials unaltered from the web site, to show their original source. If you wish to use the logo in any other way, please contact us first to obtain permission.
Third party intellectual property/copyright – We do not have the legal authority to grant permission to re use documents where legal rights are owned by third parties.
Applications for re-use
If you wish to make a specific application to re use information which does not conform with the CC BY-NC-SA 4.0 licence terms, please contact us to ask permission and for details of what, if any, additional conditions and/or charges may apply. Your application should be in writing, specifying your name and address and, identifying the information source you want to re-use and the purpose for re-use.
Disclaimer
Whilst every care has been taken in the compilation of this website, and every attempt made to present up-to-date and accurate information, we cannot guarantee that inaccuracies will not occur. We will not be held responsible for any loss, damage or inconvenience caused as a result of any inaccuracy or error within these pages.
Links from our site may lead to pages maintained by other organisations. These are provided purely for your convenience, and do not imply that we endorse or support those organisations, the information on their pages, or their products or services in any way. Additionally, no responsibility is assumed by us for the contents of its pages.